challenger 175
Customizable, High-Precision Sheet-Based Printing and Coating System
Applications
Multilayer printing
Research and development in printed electronics
Prototype development
Small batch production
Technical data
Printing/Coating technologies:
Slot Die, Rotary Screen, Flexo, Rotogravure, Gravure Offset, Lamination
Drying methods:
UV, NIR, Photonic Curing, Air Knife, Heated Vacuum Chuck
Substrate pre-treatment:
Corona Pre-treatment
Substrate size:
Up to 300 x 300 mm
Substrate compatibility:
Flexible and rigid substrates up to 3 mm thickness
Process speed:
Up to 60 m/min.
Positioning accuracy:
+/- 10μm
CSV file export/import:
Supported
Automated multiple processes:
Programmable for repeatable coating/printing followed by curing
Dimension (L x W x H):
Configuration dependent (varies by number of modules)
Weight:
Configuration dependent (varies by number of modules)
Technologies & Options
Modular Design
The challenger 175 offers a range of printing, coating, laminating, pre-treatment, and drying technologies, including Slot Die Coating, Rotary Screen, Rotogravure, Flexographic, Gravure Offset, UV, NIR drying, and Corona Pre-treatment. Its modular design ensures seamless integration and adaptability to diverse project needs.
Combo Printing Unit
The unique combo printing unit integrates up to five printing technologies in a single station (Rotogravure, Flexographic, Gravure Offset, Rotary Screen, and Laminating) with quick exchange in less than 15 minutes, enabling seamless transitions between techniques.
Advanced Process Control
Features programmable printing, coating, drying, and laminating processes, CSV file import/export, and real-time monitoring via integrated camera systems for precise alignment.
Substrate Flexibility
Supports both flexible and rigid substrates, up to 3 mm thick, providing versatility for developing printed electronics and functional devices.
Low Ink Consumption & Efficient Printing
The system minimizes ink consumption to less than 1 ml per print, which is advantageous for expensive functional inks, ensuring efficient and cost-effective production.
User-Friendly Operation
The machine features a color touch screen interface and state-of-the-art Beckhoff control technology for intuitive operation and monitoring of the entire process.